We have many helpful articles over at HSMAdvisor Help portal. But beacuse of that very reason not many website visitors actually read any of them.
It is a pitty that most advanced users will never actually visit the help section, because they already know how to operate HSMAdvisor.

And this particular one, I believe, is too useful (I just updated it to include more info) for my customers and other machinists to keep it burried in some help section that few ever read.

So here you go:

Read More 

Well not the bad mayday. It is the good one.

Today is the International Worker's day.

My best wishers go to all machinists and cnc programmers out there.

Keep it safe.

Btw. HSMAdvisor v1.509 has been released just yesterday. It is a big release which has lots of improvements. So we updated the Mastercam x9 and 2017 hooks as well.

Btw2. User's feedback has been plenty and steady recently. Please keep it up!  We really like making HSMAdvisor even better by adding stuff that you actually need!

Cheers!

Before we start milling away our stock we first need to get down to the required depth.

This is not a problem with external features when we can plunge outside.

When machining closed pockets, however, we need to find a way to get down to the machining depth first.

As usual there are several ways to get the job done. The plunging methods listed here are not ordered by their preference.

For various machining operations on different materials some may be more preferable than others.

Straight Plunging into a larger Pre-Drilled hole

This is one the best ones in my opinion.
Very few machining modes can compete in effectiveness with drilling and this method will get you the best combined tool life on most materials and (in case of many deep pockets) the least machining time, even when tool change time is factored in.

Read More 

Every time we add a tenth to HSMAdvisor version number our users know we are up to something completely new and exciting!

Please welcome HSMAdvisor 1.5

Now with International Language support!

I know this feature might not be as interesting to our English-speaking users, but I believe it is a major milestone in maturity of any application.

I have been semi-secretly working on this feature for the past year or so.

Let me just quickly show you how to switch between languages

• Download and install HSMAdvisor 1.5 as usual
• Launch HSMAdvisor and go to Settings->General
• Find button called "Select Language" and click on it
• Simply select an available language from the list and click OK
• You will be offered to shut down HSMAdvisor as you can not right now apply the new language mid-flight.
• When you launch HSMAdvisor again, the language of the User Interface will be of that you have previously selected

If you do not find your native language in the list, do not get upset!
You can easily create your own translation.The proper process for translating HSMAdvior to other languages is described here: http://hsmadvisor.com/?page=help&shell_id=241&article_id=4883_international-language-support

What is next

• In the coming months we will introduce tools for creating translations on the fly without the need to use a third-party tool.
• We will add ability for users to earn their free HSMAdvisor license by participating in translation program.
• And the main thing...

We will continue our hard work to stay the best software tool for CNC machinists!

By the way here are other changes that were introduced in this update:

• Fixed typos and improved the look of ToolTip messages
• Fixed 0 - WOC reset when changing tool type

Best Regards

Just saw this very impressive machining video on Practical Machinist forums.

A very nice example of using machine and the tools to their full potential.

I have been working hard to improve not only HSMAdvisor lately, but FSWizard Mobile CNC Machinist App too!

The latest update improves productivity, speed, fixes a lot of small glitches.
And it also adds a completely new GD&T reference tab to both the FSWizard Free and PRO apps.

Update: FSWizard PRO and Free apps have just been approved by the iTunes and are available on the AppStore!

GDT.PNG DDT_Profile.PNG

Have you ever wondered how much tool life can deteriorate when using coolant with High-Speed Machining (HSM)?
Or maybe you never really saw the boost in tool life when using HSM techniques because you had to use coolant?

Well, here is a test result I just got from running the same tool at the same Speed and Feed with and without coolant.

Read More 

We all know what the CNC Milling Machine spindle is used for - to hold the tool. But it is old and boring. Everybody does that.

Here are the 6 interesting and maybe less common ways to utilize machine spindle, increase productivity and solve some problems you never thought you had.

Use your Spindle as a fan to blow chips and coolant off of your work-piece, table and fixturing.

I saw this little gadget at a local IMTS show and it was quite cool. It is installed into a tool holder like a regular cutting tool would be and at the end of the program you can call the it up and run a little table-cleaning program to make your work a lot cleaner!

Read More 

Being a CNC Machinist/Programmer is sometimes more than simply creating a program and machining the actual part, often times it is about creating efficient and accurate fixturing.

In this little project:

I had to machine rectangular cut-outs and drill holes through an already-turned steel ring. Then I had to part each ring to 4 equal pieces.

There were about 100 such rings that worked out to 400 pieces in total.

After drilling holes on an indexer I had to machine a fixture to hold my part through 2 remaining set-ups.

First half of the fixture consists of the expanding mandrel:

The work-piece would be mounted on it like so. A hole on the side is used to properly position it:

Read More 

Being a professional CNC Machinist myself with a good manual background I often find myself watching various machining videos and blogs.

Unlike others I do not often share somebody-else's work, I could just not walk past this one and not tell everybody how great I think this is....

This story was posted on "Russian reddit" and here is the direct translation of the author's post:

Lets begin with tyres. Vladimir (guy's name) decided to create the mould to make the rubber tyres himself. Here it is:

Here are the tyres he made with it. Beautiful aren't they?

He also made little differentials. Housings, gears. Everything made himself:

Read More