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Thoughts on FSWizard Future

December 18, 2012, 12:59 am by Eldar Gerfanov (Admin)

Where do we stand and how did we get here.

When i first started FSWizard project one year ago in December 2011. I felt the need to upgrade my knowledge and skill-set regarding speeds, feeds and best cutting conditions.

Other calculators available at that time simply did not cut it for me.

One of them did not account for such important parameters as tool length.

The other did not care about such crucial tool geometry features like helix angle, shank diameter, lead angle and so on.

As a result i have endeavoured on a mission to build the best calculator that would accurately predict cutting forces, cutter deflection and suggest best cutting modes using all available tool data for multitude of combinations of work-piece/tool materials, coatings and tool types.

It has been a year of research, building cutter and material models, applying REAL MACHINING experience.

All results were tested in REAL PRODUCTION environment.

Today thanks to FSWizard, machines i work on produce 200%-300% more parts per day than 1 year ago.

It has been one year since i have started.
And i believe i have achieved my original goal.

Today The FREE FSWizard gives far better results than many expensive solutions available on the market.

FSWizard:Standalone is the only available program that will warn you if cutter will be reaching its breaking point.

In fact we see paying users of other programs asking their developers for features that have been long implemented in FSWizard.
And we see those developers finally moving out of their comfort zone and trying to improve their program's functionality.

Where do we go from here?

What does the future hold for this project?

No one really knows.
Unlike others who can talk the speed/feed game, I am not into marketing.
I don't do a particularly good job of persuading people that my product is the best thing that happened to the CNC world.

All i have is 2 hours of free time on my hands after work and a ton or real-world machining experience not many in the software business can brag about.

All that remains to say here is

I am not using words "product" ,"consumers" and "business" just by accident.

Next release version of FSWizard:Standalone 0.015 PRO will be a commercial product.

It will be sold as a 1 year subscription.

I am not yet sure about the pricing.
But i know that i will make it subscription-based and the price will be very affordable.

This is the only way to move forward on this.

If you have any comments or thoughts, i would love to hear them out.

 

 

FSWizard v0.01 Standalone Has been Released!!

September 10, 2012, 7:41 am by Eldar Gerfanov (Admin)

Fow Windows XP and later.

It has just been released.

Please test it out and tell me what you think!!!!!

Download it HERE http://zero-divide.net/index.php?page=FSWizard_SA

 

FS Wizard: Dormer Drill test on T6061 Aluminum

April 23, 2012, 7:22 pm by Eldar Gerfanov (Admin)

As part of FS Wizard's development. 2 drills were tested today on T6061 Aluminum.

0.312 Dia and 0.390 Dia Dormer A002 Drill Jobber Drill with TiN coated tip.

Helix:30Deg

Point:Split, 118Deg.

Hole depth for both was 3.0"".

Peck equaled 1xDia

Speeds and Feeds for 0.312 Dia drill were

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Test of NIAGARA 3FL HP End mill for Aluminum

February 27, 2012, 10:02 pm by Eldar Gerfanov (Admin)

Recenty ordered a 3Flute High Performance End Mill From NIAGARA.
Was very glad and slightly surprised that when punched in all of the endmill's data into my Calculator nothing broke down.I had a rason: At 5000RPM and 3/8" Deep slot cut. The feed came to around 92.0IPM. Chips were making this nice ringing noise that sounds like money.

Setup:
HAAS VM-3
Hudrolic Tribos Holder
3/4" 45DegHelix 3Flute 1.625FluteLen, 2.375"Overhang TICN HP End mill

S:5000RPM
F:92.0IPM
DOC: 0.375" Slotting
Coolant:FLOOD

The calculation was pretty much dead on.

Tapping Hardox Rc 45-50

February 27, 2012, 9:43 pm by Eldar Gerfanov (Admin)

A need arouse to drill and tap lots of blind 1/4-20 holes in 3/4" thick hardox 45-50RC hard plate.

So if you ever need to do this use:

1) DRILL
Tap hole: >0.202" or bigger.  5/8 deep.
Drill used: Tialn coated carbide drill.
S=1418 RPM
F=2.6 IPM
NO Peck, No Coolant

2)TAP
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FSWizard: Online CNC Machinists Calculator

October 14, 2011, 8:33 pm by Eldar Gerfanov (Admin)

FSWizard Online is:

FSWizard is here

It is the most accurate Online Feeds and Speeds Calulator.

In order for every user to enjoy latest modifications and most accurate results, it is WEB Based.
This means that you can use it across all imaginable operational systems and devices.
All you need is an internet connected WEB browser.
No download or installation is required: Just visit the web page.

Also a full functioning mobile version is available.

Key Features of FSWizard:

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