Before we run any G-Code program, we need to tell the machine where our part zero is.
A Part Zero is simply a bunch of numbers that offset the axis to give the machine a new coordinate point to work from.

Work Offsets is one of the most basic pieces of knowledge any machinist must-have.

Let us account for all the basic coordinate systems and definitions, available in a generic CNC machine

• Machine Home and (Absolute) Machine Coordinates
• Work Offset Coordinates
• Tool Length Offsets

Machine Home and Machine Coordinates: G53

Machine Coordinates (or Absolute Coordinates) is the absolute and constant representation of the machine axis position.
These coordinates never change between Machine Restarts and must remain such. In fact, there is often no way for an operator to adjust the Absolute Machine Axis Home position.

Machine Home is simply that magical place where all Machine Coordinates should become Zero.

To Home the Machine is to start a machine operation, that will move all Axis to their soft limit position where X, Y, and Z-axis reading will be set to zero.

Homing must be done every time you restart your machine. Without it machine does not know where is the position of its table or spindle.

When homed your machine coordinates will read X=0 Y=0 and Z=0 and it is going to look like this:

The point where Machine X and Y intersect is called Table Home Position and the one where the Machine Z-axis starts from is called Spindle Home.

Now, there is no agreement between machine tool manufacturers on where the machine home should be.

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Canned cycles are used every time we need to drill, ream or tap holes on our CNC machine

Standard Fanuc G-Code language supports more than a dozen canned cycles.

The most common cycles that will cover 99.9% of your g-Code CNC programming work are:

Subsequent holes

You can drill additional holes After your canned cycle has been initiated.
Any line with X Y position will be treated as another hole position.

Each position can have its own Retract value, feed rate and retract height modifier.

G80 - Canned Cycle Cancel Code

After all the holes of the canned cycle have been drilled, it is required to call G80 code in order to cancel the current cycle.

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In this tutorial we are going to explore different options and techniques when programming cutter movement.

Lets begin with a simple part shown in a drawing below.

Basically it is a rectangular piece 4.00x2.00
For the purpose of simplicity lets make the depth of our profile (z- dimention) 0.75"

We are going to use a 0.5" dia endmill, again because it is a very common size and is easy to do basic math with.

I took a liberty of puting locations for our part/toolpath, so it is easy to extract numbers from the drawing just by looking at it.

Notice the green rectangle. This rectangle represents the path that the center of the tool will have to take to produce the part with required dimentions.
The thing is: because endmills have certain diameter, the center of the tool must be always offset by its radius.

There are two ways of doing that.Read More 

At my day job I am starting to do more and more manual programming.

Which i do not realy like, but since am at it anyway i have decided to keep piling little articles about G-Code programming into this new category.
This way when i forget things again i will be able to quicly refresh my memory.

Program Start

O0001 (COMMENT OR PROGRAM NAME)

Starting safety blocks

(G20 IMPERIAL UNITS, G21-METRIC)
(G17 XY ARC PLANE, G18-XZ, G19-YZ)
(G40 CANCEL TOOL RADIUS COMPENSATION)
(G49 CANCEL TOOL LENGTH OFFSET)
(G80 CANCEL CANNED CyCLE)
(G90 ABSOLUTE POSITIONING MODE)

G20 G17 G40 G49 G80 G90

Tool Change Routine

(T14 - call 2.5" Face mill)
(M6 - Perform tool change)
(G0 - rapid feedrate)
(G55-G59 - Choose Work Offset)
(X, Y - Command a Position to move to)
(S - choose spindle speed)
(M03 - Turn spindle on Clockwise, M04 - Counter-clock wise)

T14 M6
G0 G54 G90 X{X} Y{Y} S{SPEED} M03;

Apply Tool length offset at retract height, Turn on Coolant

(G43 H14 Z2.0 - All codes must be in the same line Apply cutter length offset from record #14 to cuttent tool, move to 2.0 above work at the same time )
(M8 - Turn on Coolant)

G0 G43 H14 Z2.0 M8

Rapid tool to plunge height

G0 Z{Z_PLUNGE}

Plunge to cutting depth at plunge feedrate

G01 Z{Z_DEPTH} F{F_PLUNGE}

Make a straight cut in xy direction at cutting feedrate

G1 X{X_POS} Y{Y_POS} F{F_FEED}

Retract to plunge height at either rapid or retract feedrate

G1 Z{Z_PLUNGE}

Retract to rapid height, turn off colant

(M09 - Turn OFF coolant)

G0 Z{Z_RETRACT} M09

Retract to tool change height, turn off spindle

(G28 G91 Z0 - all coes must be in the same line, move Z axis to HOME POSITION through a reference point)
(G91 Z0 - Causes reference point to be the current location, thus sending axis straight up )
(M05 - Turn off spindle)

G0 G28 G91 Z0 M05

Perform Next tool change or end program

M30(end program)