There is more than one way to skin a cat! Previously i have showed how to machine multiple pieces out of a flat plate holding only on to 0.010" thick material on the outside of the part. (here) But there is more than one way to do it. Sometimes your part is so hard to hold, that using tabs or skin is the best, or even the only way of machining something. Very often, working in prototyping, I have to make only one single part and designing and producing special fixturing is also not feasible.

Here is how you can easily machine a difficult-to-hold part from both sides without using a separate fixture:

Setup: Put or part in vise. Make sure to square off at least two sides contacting the jaws for accurate positioning and minimum distortion.

Program part normally. Perform as many operations on the first side as possible.

When machining outside profile, machine to the exact depth of your part.

Here is how your part might look after completing the first OP:Read More 

In the latest update to HSMAdvisor i have added Machine Definition Import and Export.

To bring a new machine in to the active machine list

• Click on "Edit" button next to machine list on FSWizard screen
  Machine Definition manager opens up and there you click on "Import" button.
• A standard windows file-open dialog appears prompting you to select a file that contains the machine you wish to import.
• After selecting a file and pressing OK, you will be asked to choose which machine you would like to import from the file.
  This is necessary as each file may contain many definitions.

To Export a machine or many to an outside file

(to share it with your friends, coworkers, or maybe even me)

• Click on "Edit" button next to machine list on FSWizard screen
  Machine Definition manager opens up and there you click on "Export" button.
• A dialog appears where you are prompted to choose which machines from your current list you would like to export.
• After choosing your machines, click OK and select a file where you would like to save your machine list.

I know you guys have created your own machines for your self.

If you could use this new feature and send me your machines, that would be super sweet!

You can also upload them onto our support forums by creating a thread.
If there will be enough interest i will create a forum sub-category where users would be able to share their machines with each other.

This weekend was very productive

I have finished work on floating license scheme and volunteers have begun testing it.

Licensing like that requires a lot of work on both the web side AND the client side. So a lot of things can go wrong and hopefully testing exposes all of the possible problems before a paying customer has the opportunity to face any.

Aside from cleanup here and there i have added the material search feature.

"Material" panel is now expandable and it is hiding a search field.
When you type anything into that field, material list right above will filter out items that contain the text being searched.
To clear search results user can just click the red x button to the right of the search field.

Here is how it looks:

You don't really need to click on the magnifying glass button as searing and selecting of material is done in real time as you type text.

In fact in many cases simply typing things like "D2" will select the material you need.

What's New:

• Material Search Feature
• Added several new machine profiles to the default machine list
  (When you install over existing installation, use machine import function to add them to your current machine list)
• Finished floating license module (pending testing)

What's improved:

• Added Aluminum 6061-T4 to materials list
• Fixed missing Aluminum 6061-T6
• Added floating pop-up box to pretty much all fields on the FSWizard screen
• Cleaned up various things.

The current "15% Off HSMAdvisor" sale will run until August 4th.

Which here in Ontario is a statutory holiday.

I am not really sure what we are celebrating, but hey, as long as i get paid for staying at home, i don't care.

Just wanted to thank everyone for great support, for investing into YOUR software and for telling your friends and colleagues about it.

I strongly believe our pricing and conditions are VERY competitive and more and more of you agree with me on that every day. I am not even talking about the part that should You need anything improved, fixed or questions answered, i am always available.

I also wanted to let you in in what is coming regarding HSMAdvisor Speed and Feed software.

• The next course of action for me will be adding surface finish calculators to the FSWizard page.
  I have received a few requests for that, and about to start rolling those out.
• I will revisit myCut DB page.
  Tool database will have filters, that would allow users to only see the tools they need.
  You will be able to choose what tool table columns you want to see.
  I will add tool manager window that will allow to quickly show which tools need to be ordered. And create a purchase order right on the spot. Which you would be able to either export to excel, Word or just print out right away.
• I am still bearing the idea of a so-called group knowledge.
  I am not going to discuss what exactly i am thinking about. But this, if implemented would radically improve decision-making when it comes to machining.
  This last part is going to be the hardest one and involve great deal of plain hard work, so i am going to put it on a back-burner for now.

As you see we have lots more to come. And we are not even on to version 1.0 !

And the best part is, if you pitch in now, you will be able to enjoy all the updates and features i am talking about for free!

Take care.

Have a save work week!

For a limited time purchase any HSMAdvisor license at more than 15% discount.

We hadn't had a sale in quite a while, so i thnik it is time for one more to mark.....eh.. the very middle of the Summer!

It is July 15, and i just realized we are past half-way point and it is not long before summer is over.

Invest into software that takes "guess" out of your machine shop work!

I sometimes get email letters from beginning CNC machinists thanking me for making the FSWizard Online Speed and Feed Calculator available for free and asking for some tips and hints.

I always answer and try to encourage people.

Looking at my own CNC career I realize that the thing that is making me successful in my eyes is my own laziness.

Because of how lazy I am I always try to make things the fastest and easiest way possible.

At my previous day job I earned several awards for improving various processes many times saving the company thousands of dollars and many man-hours as a result.

So the main advice I have for those willing to advance is "be lazy"

Always try to improve on your work and make things work faster and better, so you do not have to work hard. If you are successful, your boss will notice.

Bill Gates - the founder of Microsoft once said that he would always give the hard jobs to lazy people, because they always manage to find ways to do them easy.

One of the awards i received

I think it is time to reflect on latest changes to our HSMAdvisor and look at survey results.

Thanks to your input I was able to make changes that I believe addressed some of the issues you guys were having.

You can download and try HSMAdvisor for 30 more days here http://hsmadvisor.com/index.php?page=Download

This update resets your trial counter back to "30 days left", so if your old trial expired, you can use it for one month more.

First of all, I put all of the available overrides on plain sight. Now you do not need to expand a panel to access speed/feed overrides.

I also added cutting speed and chipload to the collapsed view.

Machine Panel now has  Max RPM on collapsed view.

Gages panel now is not expandable and has Read More 

Up to now people who wanted to use HSMAdvisor Speed and Feed Calculator on their Windows 8 machines had to install .Net Framework 2.0

I have decided from this point on to supply HSMAdvisor in both .Net versions.

As much as i would like to move completely to 4.0, too many people still run archaic versions of .NET framework.

I also fixed quite a few other things in this update.
So, if something looked wird before, it now should be fixed.

Edit: I have added a fix for metric taps in version 0.777

Happy April Fool's day!

Seriously though, i have just published another update.

This update adds a floating Speed and Feed mini-window that stays on top and displays most relevant information to help users with populating S&F values on their CAM software.

To show/Hide this window, click the red-and-white "Float" button in the status bar.

Upon right mouse click on the floating window you can choose what kind of information you would like to display in there.

Also one bug was fixed where when no machine was selected from the drop-down list, deflection and torque limits were not firing for milling and drilling tools.

But wait! There is more!

I will not open all my cards, but right now i am working on a massive update to HSMAdvisor's Tool Database.
Keep tuned in.

This update is mainly a bug fix and has some usability improvements.

New Things

• Persistence in Threads Tab
  Now Threads Page will stay the way you left it when you shut down the program
• Persistence in column selection for Drill Chart for both the Treads Page and Tap Tool on FSWizard Page as well.
• Capture Wizard can now capture target windows with dynamic controls. (Still working on SprutCAM integration profile that required this feature)

Fixed and Improved things

• Tapping tools had a bug in metric mode. Now it is fixed
• Text color for selected row in myCut Database page is now white on blue background. Which makes things easier to see.
• Capture Wizard is now a lot faster and should be less prone to hang ups.
• Improved Machine Limits behavior
  Power Overload now causes feedrate to reduce.