We have finally reached version 1.00!

Here is a list of new and improved features:

What's New

• Material Drop-Down list now shows 'X' on the row when the current Library Tool has Custom Surface Speed and Chipload settings.
• Load Tool dialog box now has Tool Type Icon. The same column shows a readable Operation Type Icon for finishing, roughing, etc.
• Drilling Tool Types now allow user to enter a custom Pecking value
• Milling Tool Types now have Editable Plunge RPM and Plunge Feedrate
• Milling Tool Types' updated Circle/Ramp Dialog now allows to specify whether ramp settings apply to Plunge feedrate of Milling feedrate

What's Improved

• Custom Speeds and Feeds tab on Edit Tool Dialog was improved with new buttons to reset custom Surface Speed and Chipload settings
  Glitch with certain diameters in metric mode being missed is fixed
• Load Tool/Cut Dialog box' Search was improved
• Load Tool/Cut Dialog box now features much improved tool and cut list with better readability and usability
• Ballnose Tools have been improved to better show changing effective diameter for different depths of cut.

Now, because a picture is worth a thousand words, here are some screenshots as well.

Updated and Improved Load Tool/Cut Dialog:

Note new Tool Type and Cut type Icons in the third column.

There is more than one way to skin a cat! Previously i have showed how to machine multiple pieces out of a flat plate holding only on to 0.010" thick material on the outside of the part. (here) But there is more than one way to do it. Sometimes your part is so hard to hold, that using tabs or skin is the best, or even the only way of machining something. Very often, working in prototyping, I have to make only one single part and designing and producing special fixturing is also not feasible.

Here is how you can easily machine a difficult-to-hold part from both sides without using a separate fixture:

Setup: Put or part in vise. Make sure to square off at least two sides contacting the jaws for accurate positioning and minimum distortion.

Program part normally. Perform as many operations on the first side as possible.

When machining outside profile, machine to the exact depth of your part.

Here is how your part might look after completing the first OP:

Yesterday I uploaded another update to FSWizard:Mobile app.

Apart from the newest materials and coatings that are already present in HSMAdvisor PC calculator, i also added Socket Head and Imperial Flat head screw reference.

You can download the updated app on Google Play appstore

FSWSHCS.PNG FSW82degFHS.PNG

Whats New:

• Update Notification Added
  (when a newer version is available you will see a notification on the bottom of the HSMAdvisor window)
• Number of Flutes and Corner Radius now display on the Tool Drop-Down list

Whats Improved:

• Chamfering tools improved significantly. Almost everything has been redone and works very solid.
• High Feed Mills Tool Display has been changed and internal model has been improved.
  Tip Diameter now specifies the maximum Diameter of the mill.
• A typo has been fixed in the material list. Now It displays 15-5 Stainless steel instead of 15-8

Here is how  Update Notification looks:

Since you will be downloading this very update it will say you are up to date.
But next time i upload something, you will know right away!

Also Big changes happened to chamfering tools:

A Help section for HSMAdvisor is something a lot of people have been asking for quite a while.

So this weekend i made a major push forward in that direction and completed several sections.
This also required me to modify the template a little bit to make it look easy to navigate and convenient.

I think i did a good job with it.
It is nowhere near finished. But it is a good start and already there is something to be learned form it.

This couple of days  i covered such topics as: License Types, Tool Type, Materials, Coatings, OS and Hardware Requirements. etc

Check it out HERE!

This weekend was very productive

I have finished work on floating license scheme and volunteers have begun testing it.

Licensing like that requires a lot of work on both the web side AND the client side. So a lot of things can go wrong and hopefully testing exposes all of the possible problems before a paying customer has the opportunity to face any.

Aside from cleanup here and there i have added the material search feature.

"Material" panel is now expandable and it is hiding a search field.
When you type anything into that field, material list right above will filter out items that contain the text being searched.
To clear search results user can just click the red x button to the right of the search field.

Here is how it looks:

You don't really need to click on the magnifying glass button as searing and selecting of material is done in real time as you type text.

In fact in many cases simply typing things like "D2" will select the material you need.

What's New:

• Material Search Feature
• Added several new machine profiles to the default machine list
  (When you install over existing installation, use machine import function to add them to your current machine list)
• Finished floating license module (pending testing)

What's improved:

• Added Aluminum 6061-T4 to materials list
• Fixed missing Aluminum 6061-T6
• Added floating pop-up box to pretty much all fields on the FSWizard screen
• Cleaned up various things.

Whats new:

• New "Reference" Tab now hosts all old Tap and Drill charts along with 2 new interactive Fastener Head Clearance tables (For SHCS and 82Deg FHS).
• New additions to Aluminum, Copper, Stainless and Steel material groups.

Fixed:

• Manufacturer Chipload loosing default value in metric mode condition fixed.
• Improved Plugin Download workings in "Plugins" page. Now external links do not get broken. Also it works a lot faster too.

So, Let's see what new goodies we got here.

As you see i re-arranged some stuff around.
All data tables are now in "Reference" tab. and all geometric calculators are not in "Geometry" tab

A few days ago one of FSwizard:PRo users questioned me over how FSwizard works.

The way SFM calculates seemed off to him.

As a result i made a quick sketch for him, that i thought i would share here.

Omar was asking me how come SFM seemed wrong for a 1" dia ball-nose cutter when making shallow depth cuts.

The sketch above shows exactly why.

On the left part we see a cutter engaged into the material to the depth equal to its corner radius.
At that depth the maximum effective diameter is achieved. So an old good RPM=4xSFM/Dia formula would apply.

But at shallower depths, effective diameter of the cutter is reduced.

At 0.1" depth of cut, effective diameter would only be around 0.6"

In fact it goes to zero at the very centre. So a higher RPM will be required to achieve the recommended cutting speed.

In the same thread i also explained how DOC/WOC balancing works.

So if you are interested - read on.

Here is the thread http://zero-divide.net/index.php?page=forums&shell_id=170&article_id=4590