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HSM Machining Website Updates

September 3, 2016, 11:02 pm by Eldar Gerfanov (Admin)

As you may have noticed there have been changes in the look of his very web site.

Here is what has been changed and improved:

  • I got tired of it's old appearance, improved layout and changed styles.
  • Improved and updated social buttons throughout the website.
  • Redesigned Reference page and added GD&T Interactive Reference

GD&T Reference has been available in our FSWizard Mobile app and HSMAdvisor Speed and Feed Calculator for some time now and adding it to this website was a next logical step.

There is more changes coming. But i will not tell you what those are because competition is watching :)

By the way...

When you find useful information on this website, please help others too and share it with your peers using the new social buttons!

This mainstream "social" thing has been overlooked by me in the past and not many people are aware of our great software and resources for machinists.

Spread the word and help this project do even better!

List of Free Features in New HSMAdvisor

July 26, 2016, 6:57 am by Eldar Gerfanov (Admin)

Hello Frends,

After the latest changes in HSMAdvisor and addition of free features lots of people ask me to clarify (repeat?) what those are.

So those include:

  1. Thread Reference.
  2. All Geometry Calculators (Bolt Hole, Triangle, etc)
  3. Screw Reference.
  4. All Tool Database functions including access to Speeds and Feeds page where you can edit parameters of the tool.
  5. Full Acess to Speeds and Feeds for One material (1018 steel)

Basically ALL functions except Speeds and Feeds calculations are included for Free.

Check it out here, if you haven't already : http://hsmadvisor.com
Regards!

5 Ways HSMAdvisor Uses Internt for the Benefit of Machinists

July 24, 2016, 11:41 pm by Eldar Gerfanov (Admin)

This is 21st century and we all live in the age of the Internet.

While some software developers claim to use it for the benefit of the customers they in fact only care about license protection benefits it can provide.

Here is how HSMAdvisor Speed and Feed Calculator uses the big WWW for the benefit of its users:

  1. Tool Database and Cutting Data Sharing
    Not many users realise that simply placing the Tool Data Base file on a shared network drive or service like DropBox or Google Drive will keep their Tool DB in sync on all of their computers running HSMAdvisor.
    Oh, regarding the "running on multiple computers" thing.....
  2. Floating License allows users to run a single seat of HSMAdvisor on multiple computers non concurrently.
    All you need is internet connection! Permanent Licenses do not even need internet connection at all.
  3. Cloud-Hosted Machine Profiles.
    Machine Profiles are important part of out calculator tool. Among other things they allow to prevent machine stalls and resulting machine damage and tool breakage.
    You can upload your Machine Profiles to HSMAdvisor Cloud for Public or Private access.
    Or you can request a machine profile to be added and I will upload it for you to easily download.
    All within the HSMAdvisor Machine Definition dialog!
  4. Cut Cloud. The place to get other Machinist's experience at your fingertips.
    Another great feature that we are actively developing right now is the Cut Cloud.
    It allows Machinists to share their cutting experience with other HSMAdvisor users.
    It is still in development but shortly we are going to populate out public online library (Cut Cloud) with cutting data from popular tool manufacturers.
    Anyone running HSMAdvisor will be able to just dial in their cutting tool, connect to the Cloud and see how others run their tools in similar cutting conditions on similar machines.
  5. Immediate and Accurate Licensing.
    A few times I got emails from disappointed machinists who were not aware of HSMAdvisor and thus chose a competing software product.
    They all were complaining about misleading Licensing schemes some software developers were using that hindered their work. Things ranged from not being able to register their seats for hours after completing the purchase to having to keep their computers online almost uninterruptedly (despite claims it could run offline for weeks) to keep their software running.
    HSMAdvisor uses transparent Permanent and Floating Licensing scheme that will not leave you hanging.
    All purchases are handled automatically and our new customers do not need to wait for a next business day to get their purchase functioning.
    We constantly work on making your experience as flawless as possible and do not linger on past achievements.

There is a lot more work planned and already in progress.

In the age when everyone is talking about how internet is turning the world around we are doing our small part in making it happen!

Thank you, everybody for your support and feedback!

Rev Up Your Tools - Boost the Productivity!

July 15, 2016, 9:59 pm by Eldar Gerfanov (Admin)
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As unhappy I am to learn that something may be wrong with the software I develop and love, negative feedback is essential in learning whether i am doing everything right.

So a couple of days ago I received an email from a somewhat disappointed user. 

He (lets call him Peter) was complaining that HSMAdvisor calculator gave him "excessively high" speeds and feeds for his 3/4" 4 flute 3.0 LOC  end mill in aluminum.

With the data Peter entered he was getting around 10000 RPM(SFPM 2117) and the feed of 270 inches per minute while usual practice in the shop was side-milling aluminum at that (2.8" axial) depth at only 325 SFM

After double-checking the numbers I replied that in fact his numbers seemed very slow and if for some reason he HAD to run that slow (heck, i machine most steels faster than 325 SFM) due to some conditions, perhaps, he was ought to change the conditions themselves.

This is what I am getting for Peter's end mill setup:

Read More 

HSMAdvisor : Free and Lite versions now available starting v1.400 !

July 10, 2016, 9:11 pm by Eldar Gerfanov (Admin)

Get it here if you have not already : Download HSMAdvisor Advanced Speed and Feed Calculator

New Licensing options!

  • From now on expired floating licenses do not stop working. We just limit your available Horse Power by the number of years in your subscription. If you had 1 year, then you will have 1HP power limit. etc
  • Expired Trial versions also do not stop working.
    You will be given ONE material option to work with and the rest of the functions will continue working as usual.

This means that from now on the access to Tool Database and Reference functions is completely free no matter whether you paid for our software or not!

This also means that Expired Floating licenses roll back to "Lite" mode where your machine power is limited by the number of years in your subscription.

A single 1 year subscription will buy you one year of unlimited use and then your machine power will be limited by whatever many years you have been subscribed for.
It will in fact work as a more expensive lifetime subscription!

Similarly a 3 year subscription will give you unlimited use for 3 years after which your power will be limited by 3 Horse Power.

In both cases You will also get all the updates and support that naturally comes with all paid options!

I believe this will be a great help for those running light underpowered machines like Tormach 770, Carbide 3d and such.

Comments?
Suggestions?

Let us know!

HSMAdvisor 1.304 Released!

July 4, 2016, 9:53 pm by Eldar Gerfanov (Admin)
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This update fixes the no-message shutdown when your trial expires!

What else is new and improved in this update:

  • Fixed no-message shutdown upon expiration of the trial.
  • Improved cutting speeds and feeds for milling.
  • Added 416 SS material
  • Added "Insert" check box and input field to treat Tools as if they were inserts.
  • Added internal "Copy/Paste" functionality to quickly populate custom S&F tables.
  • Added icons to the bottom taskbar.
  • Installer now checks which .NET version you are running and offers to download if it is missing.

Below are most of the new features in a nutshell:

Read More 

Programming Lesson: 304 Stainless on Low-Power Mill

June 12, 2016, 11:17 pm by Eldar Gerfanov (Admin)
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One of HSMAdvisor users asked me for help figuring speeds and feeds for machining stainless on his underpowered Tormach 700.
He volunteered to send me a model to work on, so I decided it was a good opportunity to make a learning video and share it with everybody.

I must say programming for such a low-power machine is a lot harder than for a full-blown production VMC where you are not worried about stalling your machine with anything under 1" in diameter:

Your thoughts and comments are always welcome.

We are actually listening to our users!

Best High Speed Machining is Dry Machining

May 18, 2016, 9:06 pm by Eldar Gerfanov (Admin)
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Have you ever wondered how much tool life can deteriorate when using coolant with High-Speed Machining (HSM)?
Or maybe you never really saw the boost in tool life when using HSM techniques because you had to use coolant?

Well, here is a test result I just got from running the same tool at the same Speed and Feed with and without coolant.

Read More 

Combating Chatter: 4 reasons to NOT reduce your feedrate

April 30, 2016, 6:58 pm by Eldar Gerfanov (Admin)
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We all have heard hundreds of times that when chatter is happening during machining, we should reduce our feed rate. The same advice we also hear for compensating for extra-long tools and unstable setups.

Let me explain why I think this is mostly incorrect.

Let’s list  the effects of reducing the feed rate:

  1. Reduces tool life.
  2. Reduces productivity.
  3. Increases deflection.
  4. Causes chatter.

Let me explain from my own experience and research I have made each of these points and a simple way to avoid chatter's adverse effects.Read More 

Hi-Feed Milling at 600 ipm!

April 8, 2016, 10:19 pm by Eldar Gerfanov (Admin)
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Latest advances in tool technology make milling of high carbon and tool steels as reliable and predictable as benign aluminium alloys.

In this video a large 4140 steel component is being roughed out at 2700RPM and 600 inches per minute.
While achieving  impressive material removal rate (20 pounds of steel machined off in a matter of half an hour!) the tool life puts the old school square shoulder endmills to shame.

Yes, it could(and should) have been machined using a bigger cutter, but I wanted to put the tool to the test.
And it performed beautifully: Was able to surpass the recommended starting speeds and feeds by at least 170%!Read More 

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