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Tool Inventory Advisor: Workflow Overview

November 9, 2015, 10:04 pm by Eldar Gerfanov (Admin)
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TiAdvisor (Tool Inventory Advisor) is a new feature under development within HSMAdvisor.

Unlike most cases when developers design a standalone product and then go through a laborious work of integrating it into existing software products, i decided to go the other way.

TiAdvisor will be developed as an integral part of HSMAdvisor and then, once complete, will be moved into a separate standalone product. This will make for seamless integration between our software products.

What TiAdvisor does

  • Keeps track of inventory levels.
  • Automatically add tools that are low in stock to Purchase Request List
  • Generate and print Purchase Request form
  • Add tools to stock when they are received

More functions are being worked on.

Download TiAdvisor bundled with HSMAdvisor over here: http://zero-divide.net/index.php?page=forums&shell_id=170&article_id=4776

TiAdvisor Workflow

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Successful High Speed Machining (HSM) Stainless Steel Part

November 28, 2014, 9:54 pm by Eldar Gerfanov (Admin)

A couple of days ago I helped a gentleman by answering a few questions about using HSMAdvisor Speed and Feed Calculator to machine a 310 Stainless Steel piece using HSM techniques.

Today he created a post on PracticalMachinist forums walking us through his experience.
And he even took a video of the part being cut!

Quote:KROVVAX
I would also like to say thanks to zero_divide for the help he gave me with the speed/feed and after using is HSMadvisor i suggest to everyone to give it a try its really worth it.

Endorsements like this is the best thing any software developer can hope for.

I always welcome any feedback regarding my software and never mind helping anyone, whether he is a novice, experienced machinist, my customer or not.

Thank you Sebastien, good luck to you!

 

Exporting/Importing Machine Definitions to and from HSMAdvisor

September 19, 2014, 10:23 pm by Eldar Gerfanov (Admin)

In the latest update to HSMAdvisor i have added Machine Definition Import and Export.

To bring a new machine in to the active machine list

  • Click on "Edit" button next to machine list on FSWizard screen
    Machine Definition manager opens up and there you click on "Import" button.
  • A standard windows file-open dialog appears prompting you to select a file that contains the machine you wish to import.
  • After selecting a file and pressing OK, you will be asked to choose which machine you would like to import from the file.
    This is necessary as each file may contain many definitions.

To Export a machine or many to an outside file

(to share it with your friends, coworkers, or maybe even me)

  • Click on "Edit" button next to machine list on FSWizard screen
    Machine Definition manager opens up and there you click on "Export" button.
  • A dialog appears where you are prompted to choose which machines from your current list you would like to export.
  • After choosing your machines, click OK and select a file where you would like to save your machine list.

I know you guys have created your own machines for your self.

If you could use this new feature and send me your machines, that would be super sweet!

You can also upload them onto our support forums by creating a thread.
If there will be enough interest i will create a forum sub-category where users would be able to share their machines with each other.

A little "Personal Touch" - i made a typo in the Export Machines window' title!

An interesting conversation

July 12, 2014, 10:32 pm by Eldar Gerfanov (Admin)

A few days ago one of FSwizard:PRo users questioned me over how FSwizard works.

The way SFM calculates seemed off to him.

As a result i made a quick sketch for him, that i thought i would share here.

Omar was asking me how come SFM seemed wrong for a 1" dia ball-nose cutter when making shallow depth cuts.

The sketch above shows exactly why.

On the left part we see a cutter engaged into the material to the depth equal to its corner radius.
At that depth the maximum effective diameter is achieved. So an old good RPM=4xSFM/Dia formula would apply.

But at shallower depths, effective diameter of the cutter is reduced.

At 0.1" depth of cut, effective diameter would only be around 0.6"

In fact it goes to zero at the very centre. So a higher RPM will be required to achieve the recommended cutting speed.

In the same thread i also explained how DOC/WOC balancing works.

So if you are interested - read on.

Here is the thread http://zero-divide.net/index.php?page=forums&shell_id=170&article_id=4590

 

Major User Interface updates in HSMAdvisor 0.77

April 15, 2014, 11:45 am by Eldar Gerfanov (Admin)

I have received a lot of praise and thanks for the easy to navigate interface in FSWizard:Mobile calculator.

Those collapsable accordion-style sections that carry some information in header portion come in really handy when having to put so much information on one small screen on your Android or Apple device.

Lately I felt the need to do something like that for HSMAdvisor as well. It has been over two ears since I came up with that design. And since then massive amount of features I believe overloaded the visual part of it.

It seemed very crowded and busy looking.

So, knowing that collapsable accordion panels do work, i moved all UI elements into them.

This has somewhat changed the percieved workflow of the program and at a later time I will release a series of videos showing off major hints on how to use my tool efficiently and achive best results.

For now please download the latest update. Take it for a spin and tell me what you think.

My email and forums are always open for questions and suggestions

HSMAdvisor 0.720

January 29, 2014, 12:19 am by Eldar Gerfanov (Admin)

HSMAdvisor has got a brand new CAD/CAM integration profiles manager.

It is now possible to import/export profiles to and from HSMAdvisor.

For now i only had time to add SurfCAM 5.2 to the list. MasterCAM x2 is coming a little later.

While using Capture Wizard yields very satisfactory results in most cases, it does not take a long time to set up either.
The whole procedure of creating a brand new profile takes just about 30 minutes.

If you created your own profile for a CAM system that is not already in the lest, please send it to my e-mail address: cnc@zero-divide.net or create a thread on the support forums. There you can upload XML files directly.

I would like to add it to the next release for everyone to enjoy.

Very good things happen to those who contribute!

If you need any help figuring out CAD/CAM integration. please refer to "HSMAdvisor Tutorials" category of this site, create a thread on support forums, or send me an email!

HSMAdvisor 0.710 Has been released

January 19, 2014, 11:48 pm by Eldar Gerfanov (Admin)

Another week another update!

A few days ago a topic popped up in CNCZone's BobCad-CAM forums regarding why speeds and feeds in above mentioned BobCAM were so crazy and unworkable.

Users were complaining and raving about such a "simple" thing like a good speed/feed calculator being missing from there.

This is actually a trend in pretty much any other CAM software package.

They sell tool to create toolpaths.
Many give tools to create 2D geometry and even real solids.

But very few CAM packages offer anything that even remotely resembles working starting cutting parameters.

It does seem bizarre and strange. But every CAM program "knows" type of material being worked on. It knows type of tool, its diameter and length.
It even knows flute length, cutting depth, width, ramp angle... pretty much everything.

But given all that they are unable to combine all this data and produce Speed and Feed that would not either break the cutter or melt it into the work-piece!

Anyway. Back to the topic.

Someone on that forum thread mentioned my old FSWizard.
It sparked quite a lot of interest, and i popped in and dropped a link to the latest version of HSMAdvisor, so that they actually try and see what a good calc can do.

As a result i have received a ton of emails filled with suggestions and thank-yous.

Apparently many did not even know anything about it and were surprised how well it worked for them.
One guy who just bought a license even said that his copy already paid for itself several times over within the first couple of days of using it!

To thank for enthusiasm, i quickly implemented some of those suggestions and i am now releasing them in this version 0.710

New thing are

  • Adjustable font size and style. (in Settings) Allows to adjust global application font.
  • Adjustable default values for Speed&Feed Overrides, Tool Productivity, Deflection and Torque Limits. (in Settings) You can now set values to which overrides reset by default.
  • New Plunge Feedrate field shows up for milling tools.
    Non-Center cutting tools like Indexed endmills etc. will have plunge feed equal Zero.

Thanks everybody for support and suggestions!

As usual you can download the latest release on the Download page.

Website Updates

January 8, 2014, 11:59 pm by Eldar Gerfanov (Admin)

I have made several changes to the layout of the frontpage.

First of all, annoying sales pitch on top is gone. It used to take to much space.

Second, i added a new side panes to the Support Forums page.
It now shows 10 latest forum topics.

On a side note. Work on FSWizard:Modile update went into really deep waters.
I kind of broke everything needlessly, and now trying to make it better than before.

Will keep you updated!

New materials are here!

November 18, 2013, 12:17 am by Eldar Gerfanov (Admin)

I have just completed revising HSMAdvisor's material library.

Around 20 different materials have been added.
Some speeds and feeds were adjusted as well.

New library is not yet available in the official release, but you cen get it as a separate file from here

Just scroll to the bottom of the page there and download the file.
Instructions of how to use it are there as well.

Once a new update is ready to be published i will include the new library into the official release.

The list of added materials includes Toolox, Weldox and other pre-hardened steels.

Also graphite was added to hard non-metals.

FSWizard 1.21 for android is now available

November 17, 2013, 12:46 am by Eldar Gerfanov (Admin)

In this update i fixed some of the annoying things that were present in my app before.

Firstly i have totally changed the way app renders. Instead of using gradient backgrounds i am now using background images everywhere. This prevents glitches that some users reported before.

Then main menu now takes the whole screen. Small but descriptive icons were added to ease the navigation. Also scrolling problems for all of the devices were fixed there.

Phone Back button now exits the main menu or the virtual keyboard.

To shut down the app you have to tap Back key twice. This prevents acidental exits.

Phone Menu button opens main menu now. So the workflow is a lot like in the rest of android apps.

As a test i gave it to my wife to try out. She was pleased and managed to run through the whole app within a couple of minutes and never got lost. She especially liked menu icons, said they looked cool.

Email me or post on forums if you have any feedback.

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