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Pre-Hard Stainless & HSM Advisor Test

May 19, 2013, 11:37 am by Eldar Gerfanov (Admin)

Sevaral weeks ago i saw a post on CNCZone.

A HSMadvisor user Peter Neil used it to calculate cutting conditions for cutting a block of pre-hardened stainless steel.
His machine was Tormach.

Here is an exact copy-paste from that forum post:
_____________________________________________________________________________________

Did a test cut on the Tormach today using feeds & speeds from the latest version of the excellent HSM advisor.
To make it interesting, I did the cut using some 1.2085 pre-hard Stainless Steel as I have plenty of stock of it and have a job in mind for this, and wanted to see how it cut on the Tormach.
The material is like a stainless P20, at 16% Chrome/1% Nickel & 0.5% Sulphur (which makes it slightly free-er machining) and is hardened to around 33-35 Rockwell C, so I used the HSM advisor guidelines for machining P20 rather than Stainless. Cutter was a 10mm 4-flute Carbide TiAlN coated EM.

So...... ticking the HSM/Chip thinning option I got a speed of 5120 and feed of 2214mm/minute( 87 IPM). I used a DOC of 10mm and WOC of 0.5mm/0.020" - and turned off the flood cooling to machine it completely dry. The finish pass on the 1st level was 15mm DOC and 0.5mm WOC and slightly lower speeds/feeds.

Loaded up a 40mm x 63mm block , pressed the start button, and it went from this....





...to this!

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HSMAdvisor 0.200 Is available for download

May 12, 2013, 11:10 pm by Eldar Gerfanov (Admin)

This HSMAdvisor v0.200 release is a major step forward.

Aside from major rewrites that i did to improve stability of the code there are also new features that will improve user experience 
and move us one step ahead towards making it the best tool for machinists. 

New Features

  • Circular Interpolation feedrate compensation
    Now you can get compensated feedrates for milling inside and outside round features.
  • HSM and Chip Thinning 
    are now two separate check boxes.
    Chip thinning allows to compensate for thinning chip thickness at low radial and axial engagements.
    HSM allows to increase cutting speed when chip thinning occurs. 
  • Manufacturer's Speed and Chipload input
    For when you need to enter manufacturer recommended S&F values.
  • .NET 2.0 Framework 
    Starting from this release i have downgraded required framework version from 4.0 to 2.0
    This will allow us to target wider audience as it immediately drops requirements for Windows computers.
  • UNEF and UNS threads
    New thread sizes were added into the Threading section. 
  • Drill Chart 
    was expanded to drills up to 1.5" in diameter

Bugs Fixed

All the existing bugs were tackled when code re-write happened.
I took a long time testing and fixing all of the problem and suspect areas, so at this poing it should be bug-free.

HSMAdvisor_v0.200 program picture.JPG HSMAdvisor_v0.200 program picture.JPG

HSMAdvisor 0.023 Has been released

April 7, 2013, 10:26 pm by Eldar Gerfanov (Admin)

This release is a major step forward.
We are starting to wander away from just Speeds and Feeds calculator part of the project.

Version 0.022 was a little buggy.

All reported and known bugs have been fixed.

New update version is 0.023

New features:

  • Threads page: You can now get thread cutting and tapping data for most popular threads in north America (UNC/UNF/ISO).
    The list of supported threads and features will grow according to necessity and user feedback.
  • Machine Profiles now have 2 new buttons: Clone and Import.
    Clone button simply copies selected machine definition with a different name.
    Import button is needed to be able to update/add machine definitions from default machine list. As users modify and customize their Machine List, thay are now able to add machine definitions hassle-free from default_machines.xml file that is supplied with every update.

Bugs Fixed:

  • Sticky Ball nose check box

  • Max HP improperly rounded

Additions:

  • Thanks to Greg Jackson and Matt Doeppers from Tormach i was able to create Horse Power/RPM curves for Tormach PCNC770 and PCNC1100 models (if you install over previous version, you can use import function to add those machines to the list)

Threading threading.JPG Machine Definition Import mach_def_import.JPG

FSWizard:Online Thread Milling Added

December 20, 2012, 1:09 am by Eldar Gerfanov (Admin)

FSWizard:Online has a new feature.

Thanks to a suggestion made by Kennis on Suppport Forums we now have basic thread milling speed/feed online solution.

Take it for a spin guys.

If you have anything else to say regarding this feature, or maybe some suggestions please reply to this forum thread http://zero-divide.net/index.php?page=forums&shell_id=170&article_id=4280

And keep your suggestions rolling!

 

Thread Turning on Okuma

March 7, 2011, 12:26 pm by Eldar Gerfanov (Admin)

G71 X Z A|I B D U H L E F J M Q

  • D=First Depth of Cut
  • U=Finish Depth of Cut
  • J=Number of threads at F
  • X=Target Depth (minor Dia of theread)
  • Z=Coord of end Point
  • A= Angle of thread
  • B= Tool Cut angle
  • H= Difference between major and minor dia of the thread
  • M= Cut pattern
  • M32= Longitudal
  • Q= Number of leads

Code
N24 (T5 OD 60DEG CW THREAD TOOL)
N00 G97 G95 S300 M3
N01 G0 X2.1 Z3.05
N02 M8
N03 G0 X1.2
N04 Z0.1538
N05 X0.7
N06 G1 X0.5 F0.076
N08 G71 X0.4 Z-0.8269 D0.01 U0.003  B29. H0.05 F0.077 M32
N09 G0 X1.2 Z-0.8269
N40 Z3.05
N41 X2.1

Note: Feed mode must be in G95(IPR)

Okuma Lathe G and M codes

January 8, 2011, 12:30 am by Eldar Gerfanov (Admin)

Here is a list of Okuma G and M codes i got from the manual

Note Some codes may not be supported by your machine, all information is given as is and i dont give a ... if you break something.

Information given here is correct to the best of my knowlege

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