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HSMAdvisor Machinist Calc plugin for Mastercam 2022!

June 17, 2021, 1:53 am by Eldar Gerfanov (Admin)
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Inhouse Solutions has released their latest version of MasterCAM 2022 just this past Monday ...

I am sure it has lots of improvements, which I didn't yet have time to explore because I was busy porting the HSMAdvisor plugin to the latest version.

Without further adieu. Please download the HSMAdvisor hook for the latest Mastercam over here:
https://hsmadvisor.com/?page=HSMAdvisor_for_MasterCAM

As usual, please report any issues or suggestions to our support forums and/or my email!

Cheers!

HSMAdvisor Workflow Overview

April 25, 2021, 10:59 pm by Eldar Gerfanov (Admin)

As a software developer, I am always looking for quality feedback on my software and ideas.
Sometimes it is useless like "speeds and feeds are wrong" or "my cutters are breaking" without explaining what they think is wrong. 
However, the feedback is often thorough and helps propel HSMAdvisor development by miles ahead in a very short time frame.

Here is the HSMAdvisor workflow step-though by our user Jake. He posted on the support forums as an answer to another user's question. And I thought it was so good, I asked his permission to post it on the HSMAdvisor website Help section:

I've been using HMSA for about 3 years now (maybe more) and have running it down to a pretty quick science.

If I need to create a new tool I do the following:

Press reset, select tool type and fill in all parameters as accurately as possible. I click the DOC and WOC labels to set them back to default then I press the "Add Tool" button. This will bring the naming/inventory box up. I only ever fill in the the "Comment" field as this is what the tool database uses to search for tools. Once this is done I click the save button. I use multiple databases (Flat End Mills, Radius End Mills, Jobber Drills, etc) to keep thing a little more organized in my head, however this is absolutely NOT necessary...you can have 1 giant library if you want. I never delete a tool once it is defined. This makes it SUPER fast to toss a tool into a holder and get some quick feeds/speeds by just searching for the tool. It also allows me to go back and search for a tool that I have used in the past. If it is in my HSMA library, it is most likely in one of the many places tools end up hiding in my shop.

If you have the tool saved it is as simple as pressing the "Load Tool/Cut" button. Once your tool database has popped up you can simply start typing and it will find any tools with a "Comment" that matches what you have entered. It's really fast and works really well once you get used to the steps...I can type in "3/8" and get every 3/8 endmill I've ever run to come up on the screen. To make this easier on myself I always include the decimal size as well (I run quite a few regrinds) so I can type in "0.3425" and it will bring up that particular end mill instantly.

Now that your tool is defined and saved you are ready to get some cutting data. If you pick the materials list drop-down you are able to type your material in to do a quick search. I work with 6061, 7075, A2, D2, some CPM, and some plastics. All of them have come up without fail by just starting to type the material designation into the drop-down bar. Once your material is selected you can start entering cutting parameters. I pretty much always enter a DOC and then click the label for WOC to get the recommended width for the depth I am taking. I can then take this WOC value and tweak it until I max out my MRR using a combination of HSM and Chip Thinning. If I need to helix into a pocket I bring up the Circle/Ramp calculator. It is rather self-explanatory, however, you need to make sure you enter your ramp angle every time. It doesn't save a default and can give you a wonky plunge rate if you aren't careful to get the right data entered. If your pocket is going to be larger than 2xD of your tool I just enter the diameter that it will cut during the ramp. Something like 195% of the tool diameter so as to not leave a nub in the center. I also lock the spindle speed and plunge spindle speed so they are the same. I used to use different speeds for them however my machine has a gearbox that doesn't shift from low to high reliably while running a program.

Next, I verify all the green/red bars are in the "safe zones." I leave the deflection/torque sliders at the default of 70%. With long end-mills, I tend to back down the deflection limit and lower the speed slider significantly.

Finally, I can take the calculated values from the top right box and enter them into Mastercam. I tried to set up the integration between HSM and MCAM years ago but it kinda shoehorned the functionality of HSMA from my standpoint. I use 2 monitors and leave HSM on one and MCAM on the other so I can bounce back and forth. If you only have 1 monitor there is a button for a "Floating Feed/Speed" window that will stay on top of MCAM and allow you to get the data moved without tons of switching programs on a single screen.

So that's the basic workflow I use for HSMA and MasterCam. It is not a perfect system but it is really quick. I can grab a tool I have defined in the past, select material, type in DOC, and have workable numbers to start from. It takes about 10 seconds....this program works exactly like my brain does.... it's almost weird how natural it feels.

Sorry if this is an overwhelming post on a necro thread, it is so much harder to explain how to use the software than it is to just....use the software. lol.

Jake

Is 3D Printing The FUTURE of Manufacturing?

November 25, 2017, 11:36 am by Eldar Gerfanov (Admin)
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3D Prining is about to to take over traditional machining the same way CNC Machining took over manual machining.
Eventually 3D printing will replace casting too.

Since 3D Printing does not require complicated setup and programming, this in turn will lead to massive loss of machining-related jobs.

Read more to see if this is true!

Read More 

Uninstall Feedback

March 23, 2017, 8:22 pm by Eldar Gerfanov (Admin)

Out of all kinds of feedback forms on HSMAdvisor (we have Forums, User Feedback and Unistall Feedback) web site the only one I dread opening is the "Uninstall Feedback".

When someone uninstalls HSMAdvisor, on the last step the program asks to provide the final feedback to maybe help us make HSMAdvisor better.

I do not like reading this form very much because it means that would-be users left in some way dissatisfied with the program.

And that really breaks my heart!

Among the most common answers is stuff like "does not support metric" even though IT VERY MUCH SUPPORTS METRIC.
We have, without a doubt, one of the most flexible units system of all machining-related software products.
I guess I have to improve in helping people learn how to use many unit switches within the program.

But the one that stood out is this one:

Quote:
Your software is AWESOME. I'm just uninstalling so I can reinstall on another machine. Thanks for making a great product!

Thank you Jeremy! Really made my day!

Just a heads-up.

Another update is coming this weekend.
I am adding some materials and this threads specification drawing:

Requested by one of the users, I am sure it will be a big help.

True 5 Axis Machining

September 1, 2016, 7:50 pm by Eldar Gerfanov (Admin)

Just saw this very impressive machining video on Practical Machinist forums.

A very nice example of using machine and the tools to their full potential.

HSMAdvisor v1.402 Hook For MasterCAM

August 20, 2016, 10:50 pm by Eldar Gerfanov (Admin)

Huge "Farewell to MasterCAM x9" HSMAdvisor Hook update has been released.

The MC 2017 has been out for a few month now and because it has received quite mixed reviews from the machinist's community, i decided to release one more big update to our MCx9 hook before starting to fully work on adapting it for MC 2017.

This update v1.402 is a double update. The hook version has now caught up to the standalone AND we have some new features in standalone HSMAdvisor as well.

Here is a quick video showcasing most of the new features:

What is new and improved in this HSMAdvisor update

  • New Hardened D2 and M2 Steels
  • New 17-4 and 13-8 Stainless Steels in various conditions
  • Mew DB Contents Tree in Select Tool Dialog
  • Plunge Speed Lock
  • New Free GD&T Reference Tab
  • Updated Look and functionality of Scientific Calculator
  • Updated look of all Geometry Calculators.

Whats new and improved in HSMAdvisor Hook:

  • Improved Toolpath import and export
  • New Improved Select Tool/Cut Dialog with Side Contents Tree
  • Plunge RPM lock for toolpaths, that do not support Plunge RPM different from the main RPM
  • Ability to choose which data is read and written into the toolpath.
  • Full ToolDB Functionality including editing and saving tools is now free.

As usual Here you can download the latest updates: http://hsmadvisor.com/ 

Questions, troubles? Let us know via email or our support forums!

Regards. 

HSMAdvisor 1.304 Released!

July 4, 2016, 9:53 pm by Eldar Gerfanov (Admin)
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This update fixes the no-message shutdown when your trial expires!

What else is new and improved in this update:

  • Fixed no-message shutdown upon expiration of the trial.
  • Improved cutting speeds and feeds for milling.
  • Added 416 SS material
  • Added "Insert" check box and input field to treat Tools as if they were inserts.
  • Added internal "Copy/Paste" functionality to quickly populate custom S&F tables.
  • Added icons to the bottom taskbar.
  • Installer now checks which .NET version you are running and offers to download if it is missing.

Below are most of the new features in a nutshell:

Read More 

HSMAdvisor 1.301 Released!

May 27, 2016, 9:31 pm by Eldar Gerfanov (Admin)
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There had not been any updates to HSMAdvisor for several months now.
And there is a very good reason for that.

We have been working hard on a lot of new super-cool features and improving the old functionality.

BTW: This Update Resets the Trial Counter!

Let us cut to the chase.
Here is a list of all the latest changes and improvements:

  • New Cut Cloud controls added (beta only!)
  • New Cast Aluminum materials
  • New combined Tool Torque and Deflection Limit controls
  • New and Improved Tool Display Graphics. Now for Turning too!
  • Lathe Tools now consider Shank size when suggesting chip-load.
  • New Mass Edit - > Set SFM/Feed Overrides command in the Tool Database
  • Improved Tool Deflection calculations
  • Improved and refined a lot of behind-the-scenes stuff

I am going to explain the most important improvements below.

Read More 

Perfect Ballnose Engraving Speeds and Feeds in Production Environment

December 6, 2015, 12:38 am by Eldar Gerfanov (Admin)
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I regularly follow practicalmachinist.com forums.
Especially the cnc machining section of it.

I notice when CNC Speeds and Feeds questions come up people often suggest my HSMAdvisor Machinist calculator.
A referral by a satisfied customer is the best referral in my opinion. Thank you to everyone doing this great favor to me and my prospective users!

Other times users of HSMAdvisor question speeds and feeds it generates and instead of going to me, they ask on forums.
Which is always fine, because extremely often "wrong" results mean something wrong in users expectations or the data he feeds the calculator

In the process of discussion it usually turns out that the calculation results were correct, but because user decided to use a depth of cut or tool length, larger than he should have, HSMAdvisor compensates and gives a very conservative feed rate.

Just like in this forum post over here: Engraving with a 1/32 ball mill machinist wanted

Read More 

A Quick Video walk through HSMAdvisor Tool Inventory Control Feature

November 27, 2015, 8:44 pm by Eldar Gerfanov (Admin)

Tool Inventory Control has been added to HSMAdvisor as a free feature for our customers.

Here is a quick video explaining how to use this new feature.

Should you have any questions or recommendations please let me know via email or support forums.

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