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Tutorials and How-To's

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Programming Lesson: 304 Stainless on Low-Power Mill

June 13, 2016, 12:17 am by Eldar Gerfanov

One of HSMAdvisor users asked me for help figuring speeds and feeds for machining stainless on his underpowered Tormach 700.
He volunteered to send me a model to work on, so I decided it was a good opportunity to make a learning video and share it with everybody.

I must say programming for such a low-power machine is a lot harder than for a full-blown production VMC where you are not worried about stalling your machine with anything under 1" in diameter:

Your thoughts and comments are always welcome.

We are actually listening to our users!


Hi-Feed Milling at 600 ipm!

April 8, 2016, 11:19 pm by Eldar Gerfanov

Latest advances in tool technology make milling of high carbon and tool steels as reliable and predictable as benign aluminium alloys.

In this video a large 4140 steel component is being roughed out at 2700RPM and 600 inches per minute.
While achieving  impressive material removal rate (20 pounds of steel machined off in a matter of half an hour!) the tool life puts the old school square shoulder endmills to shame.

Yes, it could(and should) have been machined using a bigger cutter, but I wanted to put the tool to the test.
And it performed beautifully: Was able to surpass the recommended starting speeds and feeds by at least 170%!Read More 


I personally use HSMAdvisor at work every day and trust its results 100%

I have to say my program now knows about machining more than i do. I certainly can not remember cutting speeds and feeds, reduction factors, depth of cut and a ton of other information for every material I have ever cut.

Now add to that the various possible combinations of tool/material/coating and it becomes a no brainier, that a good speed and feed calculator like HSMAdvisor saves a ton of time and money by improving your tool life and productivity.

It is not only good for HSM (High Speed Machining) but also for general machining, drilling tapping, you name it.

The algorithms it employs are far superior to what other calculators are using. Take for example the real-time depth of cut/deflection optimization, that other calculators do in a separate window and take a few seconds to complete.

Here is a quick video lesson where i show the steps involved in creating a simple contouring toolpath in MasterCam x9:

And here is the video of machining the actual part:


A Quick Video walk through HSMAdvisor Tool Inventory Control Feature

November 27, 2015, 9:44 pm by Eldar Gerfanov

Tool Inventory Control has been added to HSMAdvisor as a free feature for our customers.

Here is a quick video explaining how to use this new feature.

Should you have any questions or recommendations please let me know via email or support forums.


Tool Inventory Advisor: Workflow Overview

November 9, 2015, 11:04 pm by Eldar Gerfanov

TiAdvisor (Tool Inventory Advisor) is a new feature under development within HSMAdvisor.

Unlike most cases when developers design a standalone product and then go through a laborious work of integrating it into existing software products, i decided to go the other way.

TiAdvisor will be developed as an integral part of HSMAdvisor and then, once complete, will be moved into a separate standalone product. This will make for seamless integration between our software products.

What TiAdvisor does

  • Keeps track of inventory levels.
  • Automatically add tools that are low in stock to Purchase Request List
  • Generate and print Purchase Request form
  • Add tools to stock when they are received

More functions are being worked on.

Download TiAdvisor bundled with HSMAdvisor over here: http://zero-divide.net/index.php?page=forums&shell_id=170&article_id=4776

TiAdvisor Workflow

Read More 


Proper machining depth and width of cut are just as important as proper Speeds and Feeds. 

This is not only importanttant for professional machinists, who are machining on the edge of their tooling and setup capability, but also for hobbyists, who often face limits from the machine rigidity side of the equation.

HSMAdvisor Speed and Feed calculator has a unique tool used for figuring the best engagement values for each particular cut you are making.

It is called Performance Slider. And it adjusts expected load on the tool and machine depending on your preferred machining mode.

Check out this video I made that explains Performance Slider' functionality:


The. First. Ever. HSMAdvisor hook for MasterCAM X9

August 2, 2015, 8:06 pm by Eldar Gerfanov

The First Ever HSMAdvisor Speed and Feed Wizard hook for MasterCAM has been released today for everybody to download for free.

Getting it to this stage has been a titanic effort for me and I am going to put a lot more of it in the coming months: i need to get it to pretty much perfect state before i start forgetting how i did all those things.

Because of this each update i release will extend trial period by 30 days.

This will last for as long as needed to finish the bulk of developing it.

At this moment the following toolpaths are fully recognized:

  • Face Mill
  • Contour
  • Pocket
  • Drilling
  • Circle Mill
  • All 2D HST Toolpaths:
    Dynamic Milling
    Dynamic Area
    Blend Mill
    Peel Mill

The only exception is: Coolant parameters are getting lost somewhere in the process. So please double check it before posting!

Things to be added in the coming days/weeks/months:

  1. Fix Coolant
  2. Engraving
  3. Other Circular Toolpaths such as ThreadMilling etc.
  4. Conventional and HST 3D Toolpahs
  5. Turning

If you have any suggestions or find any bugs please let me know.

I would like to reassure my current customers that HSMAdvisor Hook is/will be included with your license once this all is set and done.

Please help me with your suggestions/bug reports make this thing even better for all of you!

Here are the latest 2 videos i uploaded to my Youtube chanel

Setting up HSMAdvisor hook:

Calculating cutting parameters for Face Milling, Saving Tool and Cut data and recalling it when needed:

Cheers. And a huge "thank you" to everyone who has been supporting me!


Exporting/Importing Machine Definitions to and from HSMAdvisor

September 19, 2014, 11:23 pm by Eldar Gerfanov

In the latest update to HSMAdvisor i have added Machine Definition Import and Export.

To bring a new machine in to the active machine list

  • Click on "Edit" button next to machine list on FSWizard screen
    Machine Definition manager opens up and there you click on "Import" button.
  • A standard windows file-open dialog appears prompting you to select a file that contains the machine you wish to import.
  • After selecting a file and pressing OK, you will be asked to choose which machine you would like to import from the file.
    This is necessary as each file may contain many definitions.

To Export a machine or many to an outside file

(to share it with your friends, coworkers, or maybe even me)

  • Click on "Edit" button next to machine list on FSWizard screen
    Machine Definition manager opens up and there you click on "Export" button.
  • A dialog appears where you are prompted to choose which machines from your current list you would like to export.
  • After choosing your machines, click OK and select a file where you would like to save your machine list.

I know you guys have created your own machines for your self.

If you could use this new feature and send me your machines, that would be super sweet!

You can also upload them onto our support forums by creating a thread.
If there will be enough interest i will create a forum sub-category where users would be able to share their machines with each other.

A little "Personal Touch" - i made a typo in the Export Machines window' title!

Manufacturer-Recommended Speeds and Feeds in HSMAdvisor

July 12, 2014, 4:34 pm by Eldar Gerfanov

One of the latest additions to HSMAdvisor speed and feed calculator is the ability to set manufacturer-recommended speeds and feeds for work-piece materials and groups of materials.

Here is a YouTube video walk-through showing how to add S&F tables into the program https://www.youtube.com/watch?v=AJOgWfgy99U

HSMAdvisor uses Brand Name and Series Name to assign speed and chipload tables to tools.

A new "Speed and Feed Source" (S&F Source) indicator has been added to quickly tell user which speed and feed table is being used right now.

Read More 


Saving a Web Page as Plugin in HSMAdvisor

May 4, 2014, 5:38 pm by Eldar Gerfanov

Plugins Tab now has functionality to Download and Save webpages to your computer, so they are always available offline.

There is now an address bar on the bottom of the screen.
If you enter URL address and click go, you can load website in a new tab.

You can save it as one page by right-clicking on corresponding tab and selecting "Save Page on Disk":

Alternatively you can save your webpage in ".mht" format using Internet Explorer into HSMAdvisor\plugins\ folder.

Next time you launch HSMAdvisor, your saved web page will show up in Plugins Tab.

This is where all plugins are saved:

You can use *.HTML, *.HTM, *.MHT and *.TXT files.

If you have any Microsoft Word documents you would like to keep there as well, you can save them "As Web Page" and copy to the plugins folder.


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